New BESS Project: Powering a Manufacturer’s Expansion with a 288kW / 1002kWh Battery Energy Storage System
Dale Power Solutions is proud to announce a new Battery Energy Storage System (BESS) project with a manufacturing facility in Teesside. The project complements a major site expansion for the customer and reflects the growing momentum of Net Zero innovation across Teesside and the wider North East region.
As part of the customer’s expansion, set to double its manufacturing capability and electricity consumption, energy efficiency and cost control have become key priorities. The 288kW / 1002kWh BESS, a BYD battery system supplied through EFT (Energy for Tomorrow), has been engineered by Dale Power Solutions to the customer’s unique requirements. Once operational, it will help reduce energy bills by approximately 40%, with a return on investment forecast within 3–4 years.
This tailored solution was designed through close collaboration between our engineers and the facility’s construction partners. Lead BESS Engineer, Hannah Magowan, completed detailed system modelling to ensure the design supports the expansion and scalability of the site.
Dale Power Solutions is proud to play a role in driving renewables and clean technology innovation across the Teesside region, in line with initiatives such as Net Zero Teesside and the Teesside University Net Zero Industry Innovation Centre (NZIIC).
Source: Net Zero Teesside
The system will operate alongside 180kWp of on-site solar PV, the maximum available space for generation at the facility. Most of the solar energy generated will be consumed directly by the production operation, while any excess will be stored in the BESS for later use, enabling the site to consume 100% of its own generation.
For manufacturers, pairing solar with battery storage is particularly valuable. Production and testing processes are energy-intensive, and site expansion can complicate grid connection limits, increasing the risk of penalties for exceeding contracted capacity. By integrating storage, the site can stabilise its load profile, avoid peak energy costs, and maximise the use of renewable generation. This case study demonstrates how our on-site BESS at Dale Power Solutions prevented grid overload during high-demand testing.
The system will also allow the site to transition to a variable energy tariff, charging the battery during off-peak hours and discharging during periods of high demand. This load shifting capability helps reduce exposure to fluctuating energy prices, delivering long-term savings and improved energy resilience.
The project serves as a model for how manufacturers can leverage smart energy storage solutions to manage growth sustainably while contributing to regional Net Zero ambitions. We look forward to the completion of the project in 2026.
Find out more about our BESS capabilities, or Contact Us for a tailored proposal to meet your needs.
